Ozmist Food Manufacturing in Greater Noida: Our Facility, Capabilities, and Quality Systems

Every product we sell is manufactured, tested, and shipped from our facility in Greater Noida — a decision we made deliberately. Owning the manufacturing means we own the quality; owning the engineering means we can respond fast to customer requirements; owning the service network means our customers do not wait weeks for a replacement part. This article is a walkthrough of who we are and how we work, for customers, prospective employees, and industry partners.

The facility

Ozmist Food operates from a 30,000 sq ft manufacturing and R&D facility in the Kasna industrial area of Greater Noida, roughly 45 km from central Delhi. The facility houses:

• Product manufacturing bays — separate assembly lines for ozone systems, dehumidifiers, ionization cells, humidity chambers, and stabilizers
• Metal fabrication shop — CNC laser cutting, press brake, TIG/MIG welding, powder coating
• Electrical/electronic assembly — SMT and through-hole PCB assembly, control panel wiring, integration bench
• Test lab — NABL-calibrated instruments for voltage, humidity, ozone, silver ppb, air flow, and sound measurement
• R&D lab — new product development, failure analysis, customer trial builds
• Warehousing — raw material, work-in-process, finished goods with FIFO material tracking
• Customer service centre — walk-in service, spares stocking, technical training

Product portfolio

Ozmist product lines manufactured at Greater Noida

Product line	Capacity range	Typical customer
Ozone fruit & vegetable washers	50–2000 kg/hr	Food processing, catering, retail
Silver ionization systems	0.5–100 m³/hr flow	Pool, cooling tower, hospital, food rinse
Industrial dehumidifiers	40–500 L/day	Warehousing, pharma, cold-chain
Decant / desiccant dehumidifiers	300–2000 L/day	Large storage, restoration, industrial process
Humidity and stability chambers	80 L benchtop – 100 m³ walk-in	Pharma, electronics, R&D
Servo voltage stabilizers	1 kVA – 3 MVA	Industrial, medical, IT, commercial
Ultrasonic humidifiers	1–20 kg/hr	Cold-chain humidification, textile
Custom process solutions	Application-specific	Turnkey engineered systems

Manufacturing capabilities

In-house manufacturing capabilities

Capability	Equipment
Sheet-metal fabrication	Fiber laser CNC + 100T press brake + CNC turret punch
Welding	TIG for stainless food-grade; MIG for structural; robotic seam
Powder coating	In-line tunnel with 7-stage pretreatment and infrared cure
Electronic assembly	SMT line + through-hole + hand-soldering benches
Wire harness	Automated crimp; heat-shrink shrink tunnel; 100% continuity test
Control panel assembly	Din-rail assembly bench; automated wire routing
Final assembly	Product-specific assembly bays; overhead crane where needed
Test and inspection	Product-specific test rigs; NABL-calibrated instruments

Quality systems

Ozmist operates under ISO 9001:2015 quality management, audited annually by an independent certification body. The core quality processes:

Quality process at each stage

Stage	Quality check
Incoming material	Sample inspection per Approved Vendor List; dimensional and MTC verification
Sheet-metal parts	First-piece inspection per work order; in-process SPC
Welding	Visual + dye-penetrant on critical seams; welder qualification per AWS D1.1
Assembly	Torque verification on threaded joints; leak test on sealed vessels
Electrical	Insulation resistance, earth continuity, HV test per IEC 61010
Functional	Product-specific test protocol; output vs spec verified
Final inspection	Product Manager sign-off; visual + functional + document review
Pre-dispatch	Photo record; serial number logged; test certificate issued

Every unit that leaves the facility ships with a test certificate citing NABL-traceable measurements — voltage regulation for stabilizers, silver ppb for ionization cells, ozone output for washers, T/RH uniformity for chambers.

In-house testing capability

The NABL-calibrated test lab supports both product testing and customer material testing. Instruments include:

Ozmist test lab instrumentation

Instrument	Purpose
Yokogawa WT500 power analyzer	Stabilizer voltage regulation and efficiency
Vaisala HMT330 T/RH probe (dual)	Chamber uniformity mapping
Aerocrine ozone monitor + KI trap	Ozone output verification
Metrohm silver ISE probe	Silver ionization dose calibration
TSI VelociCalc 9565 anemometer	Air flow and duct traverse
B&K sound level meter	Noise measurement per IEC 60704
Kikusai insulation tester	HV / IR test per IEC 61010
FLIR thermal imager	Hotspot detection during load test

All primary instruments are calibrated annually against NABL-traceable references, with calibration certificates archived and reissued to customers on request.

Engineering and R&D

The in-house engineering team of 22 covers mechanical, electrical, control, and software disciplines. This is our real competitive advantage — most customer conversations end up needing a customisation, and we can turn engineering changes around in 2–4 weeks vs the 12–20 weeks a trader would need to go back to a foreign OEM.

Recent R&D outcomes:

• Digital servo stabilizer with BMS Modbus integration (2024)
• Silver-copper hybrid ionization cell for cooling towers (2024)
• Ozone contact tank with automatic flow control for produce lines (2025)
• Decant dehumidifier with reheat-defrost for cold-storage entry doors (2025)
• Compliance-grade humidity chamber with 21 CFR Part 11 audit trail (2025)
• Ultrasonic humidifier with anti-scale template for hard-water regions (2026)

Service and support

We operate a 24-hour service response line and a national field service network with engineers in Delhi, Mumbai, Bengaluru, Hyderabad, Chennai, Kolkata, Ahmedabad, and Pune. Each product ships with:

• Standard 24-month warranty on all components (except consumables like electrodes and DI water)
• Preventive maintenance contract available at 4–6% of CAPEX per year
• Spare parts guarantee — 10-year availability for all serialised units
• Operator training — included with commissioning; refresher training available
• Remote diagnostic — available on BMS-integrated units

Sustainability

We have made public commitments on manufacturing sustainability:

• Energy — 250 kW rooftop solar covers 62% of annual facility electricity
• Water — closed-loop reuse of test water; ZLD in the electroplating line
• Waste — 91% of manufacturing waste diverted from landfill via authorised recyclers
• Product — RoHS-compliant materials across product lines; take-back program for end-of-life units

Certifications and approvals

Ozmist certifications and approvals

Certification / approval	Scope
ISO 9001:2015	Manufacturing quality management system
ISO 14001:2015	Environmental management (in progress, 2026)
BIS IS 9815	Servo voltage stabilizers
BIS IS 4623	Water softener functional requirements
CE / EMC compliance	European market export
NABL-traceable calibration	Factory test instrumentation
FSSAI compliance	Ozone and silver systems for food contact water
MSME classification	Manufacturing enterprise

Coming next — expansion plans

We are building a second manufacturing facility in Southern India (site selection in progress across Coimbatore, Bengaluru, and Chennai) to reduce lead times and shipping cost for southern-region customers. Target commissioning: 2027. The second facility will replicate the Greater Noida capability with additional focus on humidity chambers and pharma-grade stability rooms.

We are also expanding our export program — Ozmist products now ship to Bangladesh, Nepal, Sri Lanka, and the UAE, with growing customer relationships in Southeast Asia and East Africa.

Visit us

Customer visits are welcome by prior appointment. Contact our sales team for scheduling. The facility is a 45-minute drive from Delhi airport via the Yamuna Expressway.

Ozmist Food Manufacturing Pvt Ltd
Kasna Industrial Area
Greater Noida, Uttar Pradesh 201310
India

Frequently asked questions

Do you manufacture everything in-house or import components?

Fabrication, welding, painting, assembly, and testing are 100% in-house. We source specialised components (VFDs, PLCs, refrigeration compressors) from qualified suppliers per our Approved Vendor List. Every incoming component is inspected against spec before use.

Can I visit the factory before placing an order?

Yes, and we recommend it for orders above ₹10 lakh. Contact the sales team to schedule a technical visit including engineering discussion and factory tour.

What is your average lead time?

Standard products: 4–8 weeks ex-works. Custom or engineered products: 12–20 weeks depending on scope. Rush production available for critical replacements at a premium.

Do you offer OEM or private-label supply?

Yes, for volume orders. Contact our commercial team for OEM discussions and MOQ requirements.

How do I get technical documentation?

Standard datasheets are on the website. Detailed engineering documentation (IQ/OQ/PQ templates, general arrangement drawings, control schematics) is available on request under an NDA where the customer intent is real project work.

What are your payment terms?

Standard: 30% advance, 60% against pre-dispatch, 10% after commissioning. Adjustable for repeat customers and public-sector tenders. Milestone-tied for large engineered projects.

Do you export to my country?

We currently ship to India, Bangladesh, Nepal, Sri Lanka, UAE, Oman, Kenya, Vietnam, and the Philippines. New export destinations require an initial commercial review — reach out and we will confirm feasibility.

How can I evaluate your product against a competitor?

Best approach: give us the specific application, the competitor's model, and your acceptance criteria. We will supply matching product spec, references from similar customers, and where appropriate arrange a witnessed FAT before shipment.

References

1. ISO 9001:2015. Quality management systems — Requirements.
2. ISO 14001:2015. Environmental management systems — Requirements.
3. BIS IS 9815. Auto-transformer type servo controlled voltage stabilizers.
4. FSSAI. Regulation on Water Used in Food Processing.
5. IEC 61010. Safety requirements for electrical equipment for measurement, control, and laboratory use.
6. Ozmist Quality Manual. QM-2026-Rev-4. Internal document.
7. Ozmist Test Lab Instrument Register. TL-Reg-2026. Internal document.
8. Ozmist Sustainability Report. Annual disclosure, 2025–2026.